Project Description

Introduction of Crystallizer assembly in steelmaking

Cooling jacket of copper mould tube for steel industry is an essential part that used in any construction. It is created with a good quality of raw materials that produce reliable sources. We provide copper mould tube products based on industry norms and high standards. You might order applications according to your industrial needs. We help you to produce these products on your limited budget to access on your field.

Types of Crystallizer assembly in steelmaking industry

The billet and rectangular billet ccm mold assembly is mainly composed of the following parts: mold copper tube, outer water jacket, diversion water jacket, upper and lower sealing flanges, various sealing rings, foot roller device, foot roller area spray Device. The core part is the mold copper tube, and other parts are assembled around the copper tube.

The round billet ccm mold assembly is mainly composed of the following parts: mold copper tube, outer water jacket, diversion water jacket, upper and lower sealing flanges, various sealing rings, foot roller device, foot roller area spray device. Like the square billet and the rectangular billet, the core component of the round billet mold assembly is the mold copper tube, and other components are assembled around the copper tube. The key to the assembly of the round billet mold assembly is to prevent the copper tube from rotating and to ensure that the copper tube is positioned correctly along the inner and outer arc directions. The mold assembly should be subjected to a hydraulic penetration test, the test pressure is 1.2-1.5 times the working pressure, and it should be kept for 30 minutes without leakage.

The CCM mold assembly should have the following characteristics: light weight and good structural rigidity, good inertia force when vibrating, simple structure, convenient disassembly and assembly, adjustment, and easy processing and manufacturing.

Specification of Crystallizer assembly in steel making industry

Casting radius: R4000~R12000mm
Billet size: 60×60 – 500×500 100×240 – 300×500 φ90 – φ500
Cooling jacket: integrated or segmented stainless steel
Water gap: 4mm (it will change as per different copper mould tube design requirement)
Water pressure:>1.0MP
Seed of the cooling water:10-12m~16m/S

Production Process of Copper mold tube for continuous casting machine

MELTING & CASTING — HOT EXTRUSION/FORGING — COLD DRAWING — TAPERING — MACHINING — ELECTROPLATING — MACHINING AFTER ELECTROPLATING — FINAL INSPECTION — PACKING

Package for Crystallizer assembly for steelmaking industry

Wooden box or according to cutomer’s request

Company profile

Founded in 1992, Henan Shengmiao Instrument Co., Ltd. is one of the China’s leading supplier of round, square, rectangle, non-standard copper mold tube and plate for CCM(continuous casting industry). With over 20 years of expertise in metallurgy industry of copper and copper alloys, the company is committed to research & development, and providing a range of high quality, innovative, cost-effective copper mould tube products and solutions.

Possessing advanced manufacturing equipments and cutting-edge technology for mechanical and Eelectro-plating processing, in order to meet customer’s requirement, the company designs and develops Crystallizer copper tube and plate according to DIN, ASTM, EN, JIS standard. Providing diverse lines of the products backed by expert R&D technical support, we develop closer customer relationships and taking on a larger role in the total supply and manufacturing chain. The diverse products include copper mould tubes and copper mould plates.

Our ISO 9001:2015 certification registered production facilities are emblematic of Shengmiao’s ongoing commitment to quality and sustainability in the manufacture of these products. The company maintains stringent quality processes and standards in the industry to ensure an effective Quality Management System, continual improvements, and excellence in customer satisfaction.

Being approved by international well-known inspection institutions such as SGS, OMIC, IKA, ISQI, COTECNA, our products have been exported to Europe, Asia, Africa, South America and Middle Eastern countries, which enjoys good reputation.

As an influential and responsible supplier, we are able to provide our customers with more thoughtful services and technical support. To ensure long-term customer satisfaction, we offer comprehensive support for Copper mold tube for continuous casting machine over their whole life cycle.

Please be free to contact us if any enquiry for Copper mold tube for continuous casting machine.